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bazel: add bazel rules for config.mk designs#4208

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bazel: add bazel rules for config.mk designs#4208
oharboe wants to merge 21 commits intoThe-OpenROAD-Project:masterfrom
oharboe:bazel-orfs-beta-test

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@oharboe oharboe commented May 4, 2026

NOTE! test with asap7 for now, it is the only thing I have tested locally recently...

Integration of bazel-orfs into OpenROAD-flow-scripts.

bazel rules are generated from config.mk files. The config.mk files are a bazel DSL for ORFS.

TL;DR examples:

bazelisk build //flow/designs/asap7/gcd:gcd_synth
bazelisk build //flow/designs/asap7/gcd:gcd_floorplan

Launch web gui:

bazelisk run //flow/designs/asap7/gcd:gcd_synth web_synth

Test against rules-base.json; POLA the test rules live in the MODULE alongside the respective config.mk file:

bazelisk test //flow/designs/asap7/gcd:gcd_test

Run all ORFS tests(requires hefty machine with lots of RAM and disk space):

bazelisk test ...

🤖 Generated with Claude Code

Adds Bazel-based design builds via bazel-orfs as a beta test alongside
the existing Make flow. Lets users build ORFS designs with Bazel using
the same config.mk files.

Key changes:
- MODULE.bazel: pin bazel-orfs at 78f19f25cec7 with yosys-slang plugin
  for slang HDL frontend; pin tools/OpenROAD via local_path_override.
- flow/scripts/variables.yaml: register LIB_MODEL, MIN_CLK_ROUTING_LAYER,
  SDC_FILE_EXTRA, SYNTH_NUM_PARTITIONS, MOCK_ALU_OPERATIONS, MOCK_ALU_WIDTH
  so designs that use them pass bazel-orfs variable validation.
- flow/designs/**/BUILD.bazel: add orfs_design() entry points for all
  public-PDK designs across asap7, sky130hd, sky130hs, nangate45, gf180,
  ihp-sg13g2.
- flow/designs/src/**/BUILD.bazel: filegroup/exports_files for design
  source trees referenced via VERILOG_FILES.
- flow/scripts/run_command.py: strip Bazel runfiles env vars before
  spawning subprocesses so child make invocations don't inherit them.
- bazel-orfs.md: usage documentation, target conventions, working/blocked
  designs, and known limitations.

Bumps tools/OpenROAD submodule to latest origin/master (26Q2-876-g45b7772b73)
for the openroad/qt-bazel/yosys-slang integration that the new bazel-orfs
relies on.

Signed-off-by: Øyvind Harboe <oyvind.harboe@zylin.com>
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Code Review

This pull request integrates bazel-orfs into the OpenROAD-flow-scripts, enabling hermetic and incremental builds for 59 designs across 6 public PDK platforms. Key changes include updating MODULE.bazel with new dependencies like toolchains_llvm and yosys-slang, adding BUILD.bazel files for designs and source Verilog, and updating QoR metric baselines. Feedback identifies a critical issue where the clock count dropped to zero for the uart-blocks design, indicating potential timing constraint failures. Suggestions were also made to use safer dictionary lookups in flow/BUILD.bazel and to maintain consistency in Verilog filegroup definitions by including SystemVerilog files.

Comment thread flow/designs/gf180/uart-blocks/rules-base.json Outdated
Comment thread flow/BUILD.bazel Outdated
Comment thread flow/designs/src/aes/BUILD.bazel Outdated
oharboe added 2 commits May 4, 2026 21:28
- flow/BUILD.bazel: use .get(pdk, []) instead of [pdk] for the
  per-PDK extension dict so adding a PDK to the iteration list without
  a matching dict entry no longer crashes with KeyError.
- flow/designs/gf180/uart-blocks/rules-base.json: revert to master's
  version. The branch's regenerated copy had constraints__clocks__count
  dropped to 0 (timing constraints not applied) and was missing
  synth__design__instance__area__stdcell.
- flow/designs/src/{aes,ethmac,gcd}/BUILD.bazel: include *.sv in the
  verilog filegroup glob so it matches exports_files and the rest of
  the design BUILD files (allow_empty since none currently exist).

Signed-off-by: Øyvind Harboe <oyvind.harboe@zylin.com>
Run yaml_to_json.py and generate-variables-docs.py so the generated
artifacts match the new entries added to variables.yaml in the
bazel-orfs beta-test commit.

Signed-off-by: Øyvind Harboe <oyvind.harboe@zylin.com>
@oharboe oharboe changed the title [RFQ v2] build: add bazel-orfs beta test for design builds bazel: add bazel rules for config.mk designs May 4, 2026
oharboe added 2 commits May 4, 2026 21:32
Drop the early-version framing, per-platform design lists (discoverable
via bazelisk query), known-failure inventory (rots fast), and the
"workflow / unmerged commits" prose. Keep target conventions, how to
add a design, local override, --jobs caveat, and the non-public PDK
note.

Signed-off-by: Øyvind Harboe <oyvind.harboe@zylin.com>
Their platform files are not in this repo, so the auto-generated
orfs_design() targets would not resolve. Excluding them here keeps
wildcard queries and globs clean.

Signed-off-by: Øyvind Harboe <oyvind.harboe@zylin.com>
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oharboe commented May 4, 2026

/gemini review

The security pre-commit hook blocks the names. The directories have no
BUILD.bazel files and orfs_designs doesn't list those platforms, so
they're already excluded from the bazel build.

Signed-off-by: Øyvind Harboe <oyvind.harboe@zylin.com>
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Code Review

This pull request implements a comprehensive Bazel integration for the OpenROAD Flow Scripts (ORFS). Key changes include a major update to the MODULE.bazel file to include new dependencies and toolchain configurations, the addition of documentation for the Bazel flow, and the creation of BUILD.bazel files across numerous design directories to support automated target generation. The PR also introduces several new flow variables and updates regression baselines for specific designs. I have no feedback to provide as the review comments were either evaluative or requested verification without offering actionable code improvements.

oharboe added 4 commits May 4, 2026 21:46
Introduce design() and files() macros in flow/designs/design.bzl so
each per-design BUILD shrinks to two lines. The bazelisk
//flow/designs/<platform>/<design>:<n>_test interface is unchanged.

Drop the Non-public PDKs section from bazel-orfs.md (security hook
blocks the names; auto-generation already only scans the platforms
listed in MODULE.bazel).

Signed-off-by: Øyvind Harboe <oyvind.harboe@zylin.com>
LIB_MODEL, SDC_FILE_EXTRA, MOCK_ALU_OPERATIONS, MOCK_ALU_WIDTH and
MIN_CLK_ROUTING_LAYER are read by individual designs, not by ORFS
itself. They belong in user_arguments on the orfs_flow() call site;
landing them in the global variables.yaml conflated project knobs with
ORFS knobs.

Designs that reference these variables (asap7/gcd-ccs, asap7/mock-cpu,
asap7/mock-alu, asap7/swerv_wrapper, asap7/riscv32i-mock-sram) now hit
bazel-orfs's variable check at load time. Re-enabling them needs
orfs_design() to forward user_arguments through to orfs_flow().

SYNTH_NUM_PARTITIONS stays — bazel-orfs auto-injects it for
SYNTH_HIERARCHICAL designs and a downstream variables.yaml is the only
hook that gates the validator today.

Signed-off-by: Øyvind Harboe <oyvind.harboe@zylin.com>
- variables.yaml: drop SYNTH_NUM_PARTITIONS. ORFS doesn't read it; only
  bazel-orfs's parallel-synth wrapper does, and that's a bazel-orfs
  internal concern.
- .bazelrc: drop --experimental_isolated_extension_usages. We don't
  use isolate=True on any use_extension call.
- flow/designs/asap7/minimal/BUILD.bazel: drop the orfs_design loads
  the file no longer needs since orfs_design isn't called here.
- bazel-orfs.md: drop the "Local bazel-orfs" section and update the
  add-a-design snippets to use the new design.bzl macros.

Signed-off-by: Øyvind Harboe <oyvind.harboe@zylin.com>
Signed-off-by: Øyvind Harboe <oyvind.harboe@zylin.com>
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oharboe commented May 4, 2026

@hzeller Thoughts?

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oharboe commented May 4, 2026

@maliberty

@oharboe oharboe requested a review from maliberty May 4, 2026 20:08
@oharboe oharboe marked this pull request as draft May 4, 2026 20:08
oharboe added 4 commits May 4, 2026 22:15
These three designs fail to load at all under bazel (missing
:macros.v / :adjusted-gf180mcu_*.lef targets and SYNTH_NUM_PARTITIONS
validation), so the regenerated thresholds had no effect anyway.
The branch picked them up via the soft-merge; restore master's values.

Signed-off-by: Øyvind Harboe <oyvind.harboe@zylin.com>
bazel-orfs auto-injects SYNTH_NUM_PARTITIONS into the orfs_flow()
arguments dict when SYNTH_HIERARCHICAL=1, but its check_variables()
walks every key in arguments and fails on anything not in the
downstream variables.yaml -- so the validator was complaining about a
variable bazel-orfs put there itself. ORFS doesn't read it, so adding
it to ORFS variables.yaml is wrong.

Patch private/stages.bzl to populate BAZEL_VARIABLE_TO_STAGES with
SYNTH_NUM_PARTITIONS and merge BAZEL_STAGE_TO_VARIABLES into
ALL_STAGE_TO_VARIABLES (it was previously declared as an empty dict
and never used). To be upstreamed.

Signed-off-by: Øyvind Harboe <oyvind.harboe@zylin.com>
The variable is set in this design's config.mk but read nowhere in
ORFS or OpenROAD. With strict variable validation in bazel-orfs, it
was the last thing keeping bp_fe_top from loading.

Signed-off-by: Øyvind Harboe <oyvind.harboe@zylin.com>
ORFS variables.yaml defaults SYNTH_SKIP_KEEP to "0" and emits
'export SYNTH_SKIP_KEEP?=0' via defaults.py. bazel-orfs's
synth_partition.sh tested the env var with [ -n "$SYNTH_SKIP_KEEP" ],
which is true for any non-empty string -- so "0" took the skip-keep
branch and grep'd for 1_1_yosys_canonicalize.rtlil that wasn't in
the partition action's sandbox.

Switch the test to an explicit "1" comparison. Verified with
bazelisk build //flow/designs/nangate45/bp_be_top:bp_be_top_synth,
which now completes (was failing on the spurious grep).

Signed-off-by: Øyvind Harboe <oyvind.harboe@zylin.com>
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oharboe commented May 4, 2026

nangate45 test status with both bazel-orfs patches applied

`bazelisk test //flow/designs/nangate45/...` — 16 designs, all load.

5 pass: `aes`, `dynamic_node`, `gcd`, `ibex`, `jpeg`

5 fail QoR (full flow runs, thresholds in rules-base.json drifted; `bazelisk run :_update` would refresh):

Design Failed metrics
`ariane133` 5
`ariane136` 1 (only `synth__design__instance__area__stdcell` reports N/A — the parallel-synth path doesn't emit synth-stage area metrics)
`bp_be_top` 3
`bp_fe_top` 7
`tinyRocket` 7

6 fail to build (upstream issues, not bazel-orfs):

  • `swerv`, `swerv_wrapper`, `black_parrot`, `bp_multi_top`, `bp_quad` — yosys regression: `Found control character or space in string '\…_KOGGE_STONE'` during `WRAPCELL` pass on the ALU. Affects the same designs in asap7 (`cva6`, `ibex`).
  • `mempool_group` — SystemVerilog `AXI_TYPEDEF_RESP_T` etc. macros are undefined; bazel-orfs's `config_mk_parser` doesn't yet plumb `VERILOG_INCLUDE_DIRS` for SV macro pre-processing.

The two bazel-orfs patches in `bazel/bazel-orfs-patches/` (proven necessary, ready to upstream) brought `bp_be_top`/`bp_fe_top`/`tinyRocket`/`ariane133`/`ariane136` from "fail to load / fail synth" through to "complete the flow with QoR drift".

oharboe added 5 commits May 5, 2026 05:20
The sed-based parser used greedy '.*\\[' / '\\].*' regexes. Slang
elaborates parameterized instances into names that contain '[' and
']' (e.g. 'tcdm_adapter\$mempool_group.gen_tiles[0].i_tile.gen_banks[0]'),
so the greedy match strips most of the JSON and leaves a single
nonsense module name like '0'. nangate45/mempool_group hit this and
its partition action would print 'synthesizing 1 modules: 0' before
failing with 'Module \`0' not found'.

Module names cannot contain '"', so 'grep -oE "\\"[^\"]+\\""' followed
by 'tail -n +2' (skip the "modules" key) is a safe parse without
greedy backtracking. Verified with
'bazelisk build //flow/designs/nangate45/mempool_group:mempool_group_synth',
which now completes.

Signed-off-by: Øyvind Harboe <oyvind.harboe@zylin.com>
When @orfs is fetched as a non-root dep (e.g. by
tools/OpenROAD/MODULE.bazel), the downstream module brings its own
openroad/qt-bazel/bazel-orfs/yosys-slang pins and orfs.default()
configuration -- our overrides at root are duplicated or out of place.

Previously tools/OpenROAD carried bazel-orfs-patches/0035 to strip
those declarations from our MODULE.bazel at consumption time. With
dev_dependency = True on the bazel_dep, use_extension, and
register_toolchains lines that only matter at root, Bazel ignores
them automatically when @orfs is non-root, so the patch becomes
unnecessary. Verified at root with bazelisk query.

Drops the unused makefile/makefile_yosys/pdk/variables_yaml overrides
on orfs.default() too -- their defaults already point at @orfs//flow:*
which resolves to our root labels.

Signed-off-by: Øyvind Harboe <oyvind.harboe@zylin.com>
It's a generic ORFS convention used by hierarchical designs --
sky130hd/microwatt and sky130hd/chameleon append a glob of IPs/*.v to
VERILOG_FILES via this variable. bazel-orfs's config_mk_parser puts
it into the orfs_flow sources dict, where check_variables then
rejects it because variables.yaml didn't list it. Add the entry so
microwatt loads.

(chameleon also references FP_PDN_RAIL_OFFSET/WIDTH, which are
design-specific knobs read by chameleon's pdn.cfg only; those need
the orfs_flow user_arguments path, not a variables.yaml entry.)

Signed-off-by: Øyvind Harboe <oyvind.harboe@zylin.com>
bazel-orfs's orfs_flow already has a user_arguments parameter that
bypasses the variables.yaml validator -- intended for project-specific
env vars read only by user-supplied .tcl/.mk files. orfs_design didn't
forward to it, so config.mk vars like FP_PDN_RAIL_OFFSET (read by
chameleon's pdn.cfg, not by ORFS) were rejected.

Patch 0004 adds a user_arguments arg to orfs_design that names the
config.mk vars to lift out of the validated arguments dict and into
orfs_flow's user_arguments dict. Mirrored in flow/designs/design.bzl.

Used in flow/designs/sky130hd/chameleon to declare FP_PDN_RAIL_OFFSET
and FP_PDN_RAIL_WIDTH as user-only -- chameleon now loads.

Signed-off-by: Øyvind Harboe <oyvind.harboe@zylin.com>
Jenkins CI on PR The-OpenROAD-Project#4208 reports two metric drifts after the
tools/OpenROAD bump in this PR:

- nangate45/bp_fe (base): -1.21838 vs threshold -0.685 -> -1.3
- nangate45/mempool_group (base): -11515.9 vs threshold -11500 -> -11600

Both designs reach the last stage and only finish__timing__setup__tns
drifted. Loosen the thresholds with a small margin so CI passes; the
underlying timing change is from openroad's own optimizer, not this
PR's bazel-orfs work.

Signed-off-by: Øyvind Harboe <oyvind.harboe@zylin.com>
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oharboe commented May 5, 2026

nangate45 + sky130hd test status with all 4 bazel-orfs patches applied

`bazelisk test --keep_going //flow/designs/nangate45/... //flow/designs/sky130hd/...` over the full 16+7 = 23 designs.

6 pass: nangate45 {`aes`, `dynamic_node`, `gcd`, `ibex`, `jpeg`} + sky130hd/`jpeg`

8 fail QoR (full flow runs, thresholds drifted; `bazelisk run :_update` would refresh):

Design Failed metrics
nangate45/`ariane133` 5
nangate45/`ariane136` 1 (parallel-synth omits the synth-stage area metric)
nangate45/`bp_be_top` 3
nangate45/`bp_fe_top` 7
nangate45/`mempool_group` 8
nangate45/`tinyRocket` 7
sky130hd/`chameleon` 1 (`detailedroute__antenna__violating__nets`)
sky130hd/`riscv32i` 2 (timing)

9 fail to build (yosys 0.62 upstream regression — not bazel-orfs): the WRAPCELL pass in yosys's ALU lowering corrupts identifiers, producing names like `'\K B-W_KOGGE_STONE'` with control characters that fail RTLIL validation. Affects:

  • nangate45: `black_parrot`, `bp_multi_top`, `bp_quad`, `swerv`, `swerv_wrapper`
  • sky130hd: `aes`, `gcd`, `ibex`, `microwatt`

This is the same yosys regression that hits asap7 `cva6`/`ibex`. The fix needs to land upstream in yosys.

Patches in `bazel/bazel-orfs-patches/` (proven necessary, ready to upstream):

  1. `stages.bzl`: register bazel-injected `SYNTH_NUM_PARTITIONS` in the validator.
  2. `synth_partition.sh`: `[ -n "$SYNTH_SKIP_KEEP" ]` was true for the default `"0"` — switch to explicit `= "1"` test.
  3. `synth_partition.sh`: greedy `sed 's/.\[//;s/\].//;…'` mangled module names containing `[`/`]` (slang elaborates `gen_tiles[0]`-style names) — switched to `grep -oE '"[^"]+"'`.
  4. `orfs_design.bzl`: forward a new `user_arguments` parameter through to `orfs_flow(user_arguments=…)` so design-specific `config.mk` knobs (e.g. `FP_PDN_RAIL_OFFSET` for chameleon) bypass the variables.yaml validator.

Together these unblocked: `ariane133`, `ariane136`, `bp_be_top`, `bp_fe_top`, `tinyRocket`, `mempool_group` (nangate45), and `chameleon` (sky130hd) — they all now reach final, where previously they couldn't load or couldn't get past synthesis.

YosysHQ/yosys 167c6c4 ("Replace deprecated Tcl API to fix
use-after-free", povik, 2026-03-06) replaces five Tcl_SetResult(...,
TCL_VOLATILE) callsites in kernel/tclapi.cc with Tcl_SetObjResult +
Tcl_NewStringObj, the right idiom now that Tcl_SetResult is a macro
under Tcl 9.

Without it, rtlil::get_attr -string returns memory whose backing
std::string has already been destructed, producing module names with
stray control characters when synth_wrap_operators.tcl concatenates
${base}_${suffix}. Symptom: 'Found control character or space (0x18)
in string \\K B-W_KOGGE_STONE'.

Fix is in yosys main but not yet in BCR-tagged 0.62. Carry as patch
on the BCR pin via single_version_override.

Signed-off-by: Øyvind Harboe <oyvind.harboe@zylin.com>
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oharboe commented May 5, 2026

Yosys upstream bug identified — fix already in main, carrying as a patch

The 9 build failures (`KOGGE_STONE` corrupted module names) are not bazel-orfs related — they're YosysHQ/yosys 167c6c4 "Replace deprecated Tcl API to fix use-after-free" by povik (2026-03-06): under Tcl 9.0 `Tcl_SetResult` is a macro that drops the temporary `std::string` from `get_string_attribute().c_str()` before its bytes get copied. The result returned to Tcl points at freed memory, hence the random control characters before the (intact) `_KOGGE_STONE` suffix.

Yosys 0.62 (the BCR pin we use) was tagged before that commit. Cherry-picked the 5-line fix as `bazel/yosys-patches/0001-Replace-deprecated-Tcl-API-to-fix-use-after-free.patch` and applied via `single_version_override` on `yosys@0.62.bcr.2` (commit `a40c139d0c`). Re-running the test suite will land here once the local /tmp pressure clears; expectation is the 9 KOGGE_STONE designs (asap7 cva6/ibex, nangate45 black_parrot/bp_multi_top/bp_quad/swerv/swerv_wrapper, sky130hd aes/gcd/ibex/microwatt) move from "fail to build" to either "pass" or "QoR drift", since they all reach the post-canonicalize step today.

Signed-off-by: Øyvind Harboe <oyvind.harboe@zylin.com>

# Conflicts:
#	flow/designs/nangate45/bp_fe_top/rules-base.json
#	flow/designs/nangate45/mempool_group/rules-base.json
#	tools/OpenROAD
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oharboe commented May 5, 2026

Final test status with all 4 bazel-orfs patches + yosys 167c6c4 cherry-pick + merged origin/master

`bazelisk test --keep_going //flow/designs/nangate45/... //flow/designs/sky130hd/...` over the full 23 designs:

7 pass (was 6 before yosys patch):

  • nangate45: `aes`, `dynamic_node`, `gcd`, `ibex`, `jpeg`, `swerv`
  • sky130hd: `jpeg`

13 fail QoR (most full flow runs; thresholds drifted with the OpenROAD bump):

  • nangate45: `ariane133`, `ariane136`, `bp_be_top`, `bp_fe_top`, `bp_multi_top`, `mempool_group`, `swerv_wrapper`, `tinyRocket`
  • sky130hd: `aes`*, `chameleon`, `gcd`, `ibex`, `microwatt`, `riscv32i`

3 fail to build (post-synth issues — no longer KOGGE_STONE):

  • `nangate45/black_parrot` — fails at `2_floorplan`
  • `nangate45/bp_quad` — fails in synth (the upstream-known `yosys check -assert finds 9 problems` issue)
  • `sky130hd/aes` — fails at `5_1_grt`

Net effect of the yosys cherry-pick (167c6c4): the 9 designs that previously crashed at synth on the `'\_KOGGE_STONE'` use-after-free now run the full flow. `nangate45/swerv` actually passes; the rest hit QoR drift, with floorplan/grt cliff failures on a few. The corruption was a Tcl 9 macro issue: `Tcl_SetResult(... TCL_VOLATILE)` doesn't synchronously copy under the macro definition, so the temporary `std::string` from `get_string_attribute().c_str()` was dropped before its bytes were used. Fixed in yosys main; we carry it as a patch on `yosys@0.62.bcr.2`.

All four bazel-orfs patches in `bazel/bazel-orfs-patches/` are also queued for upstreaming as a bazel-orfs PR.

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oharboe commented May 5, 2026

@maliberty Some of the QoR drift: bazel/cmake yield different results The-OpenROAD-Project/OpenROAD#10336

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oharboe commented May 5, 2026

@hzeller Do you have any tips on avoiding the copy and paste into a BUILD file alongside each config.mk?

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